Category Archives: News

SHATTERED DISC SPRING!

I remember an incident many years ago, when working at a different fastener company a business who purchased from us several hundreds of pounds worth of Disc Springs. Within a week, we received a phone call from a very distraught customer who told us in no uncertain terms that the Disc Springs we supplied were shattering into hundred of small fragments.

Questioning the customer further, we discovered that they took it upon themselves to get the parts plated. Unfortunately what they didn’t realise was that you cannot simply electroplate this type of product. Even with hydrogen de-embrittlement, small fractures can occur within the Disc Spring. As soon as pressure is applied to the Discs, stress occurs and at this point the Disc is prone to fracturing.

Standard Disc Springs are phosphated and oiled as a finish, which is fine for normal indoor shelf life in dry non-humid conditions. However, where better corrosive resistance is required parts should be plated using non electro type methods such as mechanical zinc plate or delta tone for example.

We would be happy to discuss with you any plating / special material requirements you need according to your application.

Imperial Circlips

Imperial Circlips can be difficult to obtain, especially in small bag quantities.

Caleb Components offers imperial Circlips in Carbon Spring Steel (some sizes available in Stainless) up to 3″ for both External and Internal. 

We are aware that certain components still prefer to use imperial measurements and therefore we feel it only right to offer our customers imperial sizes to fulfill needs where possible.

Circlips offer a reasonably priced securing device that can simply be removed with the appropriate Circlip pliers and then re-used time and time again.

Caleb Components would welcome any enquiries that you may have. Parts can be ordered quickly and simply by going to our shop link at the top of this page.

 

We’ve grown our Spring Tension Pin collection!

Here at Caleb Components, we have now increased our Spring Tension Pin range.

We now offer Heavy Duty Spring Tension Pins to ISO 8752 (DIN 1481) Standard in both Carbon Steel and Stainless Steel. We also offer Light Weight Spring Tension Pins to ISO 13337 (DIN 7346) Standard also in Carbon Steel.

Larger sizes of Spring Tension Pins are available currently up to 50mm diameter and possibly beyond. Available in 4-6 weeks for non-stock items.

Although our current range for non-preferred sizes may be limited, we are always happy to offer a quotation for any requirements you may have. For example we can offer some pins with 7mm, 9mm and 13mm diameters.

As well as the more common materials as mentioned above, we can offer where necessary, parts in a higher grade stainless such as 316 (A4) Grade. This material for example, offers excellent corrosive resistant qualities and proves very useful in a marine environment. Some sizes may be available from stock.

Stock sizes available to order directly from springfasteners.co.uk or please send enquiries to us at sales@calebcomponents.com.

We look forward to receiving any enquiries you may have.

Disc Springs – small Discs that can pack a punch!

Disc Spring Washers; even the smallest sizes can pack a punch when it comes to load rating. Even sizes that start from 8mm outside diameter can offer up to nearly 450 newtons of force to flat. Despite relatively small sizes, they can offer huge forces compared to that of say normal Compression Springs.

Disc springs can be uses on a single basis or can be stacked in parallel (stacked the same way) will double the force of a single disc. To vary the arrangement further Disc Springs can also be stacked in series. For example, 10 single discs in series (back to back) would keep the force of a single disc but lengthen the deflection by 10 times.

Stack configuration is almost innumerable as such a wide variety of force and deflections can be made available by using any of the large size range available from Caleb Components. Again, unlike compression springs, which are of a fixed length, Disc Springs can be altered quickly and simply by adding or removing Discs from the stack.

As well as the standard DIN 2093 range, again Caleb Components can offer Ball Bearing Pre- Load, Serrated, and Heavy Duty Belleville Washers to DIN 6796.

Our company can offer full technical support and help and aid engineers to design the ideal stack for your components.

Shim Washers vs Flat Washers

At Caleb Components, we try to offer the full range of Shim Washers to DIN 988 and Flat Washers to DIN 125 A. The latter part being Bright Zinc Plated as standard.

Both parts have their advantages over the other.

Shim Washers are a precision made washer from high grade carbon steel and have specific tolerances on inside and outside diameters as well as thickness. Their main purpose is to make up gap space when and where required, hence we offer thicknesses ranging from just 0.1mm upwards. Using a variety of thicknesses, the gap can then be made up in an accurate way.

Flat Washers to DIN 125 on the other hand, are more of a basic or even crude form of washer. The purpose of these is generally to place them between a bolt head or under a nut to protect the surface that is being tightened against.

If you require any further information on these items, or many of the other products that we stock, then please don’t hesitate to contact us.

Circlips… the forgotten fastener

Circlips the forgotten fastener.

When people ask me, “What do I do for a living?” I generally tell them that I sell fasteners. For them to better understand my answer I tell them to think of nuts, bolts and washers. Yes, these are all types of fasteners. However I do not really deal with these type of fasteners.

So before that glazed expression comes over their face, I hit them with what I do sell, which is Circlips, Spring Tension Pins and Disc Springs and other spring type metal parts.

Admittedly not many people have heard of Circlips, hence the title of this article. So I’m writing this article to give the humble Circlip a little higher profile.

So what is a Circlip?

Well a Circlip is a semi-flexible ring that either offers a tight fit on a groove on a shaft or in the case of Internal Circlips, in a groove around the inner bore of a tubular component.

They are generally manufactured from a carbon spring steel but can be manufactured in a wide range of materials including stainless steel, beryllium copper etc.

Depending upon whether the circlip is Internal type or External type they are generally opened up (External) or closed up (Internal) by the use of Circlip pliers, then located on or in the groove of the component and then released and the pliers extracted.

The springiness of the circlip then holds it in place within or on the groove.

The beauty of this product is the variety of use.

You see these things everywhere, including cars, photocopiers, aircraft, exercise equipment, machines, locking mechanisms, power tools, to name but a few.

What makes these Circlips great is there reliability, once there in or on their groove they will just sit there without any problems for a long time. Also given the fact that they offer a respectively high shear force they can take quite a pounding before being unseated from their groove.

If a threaded item should shear or you strip a thread on a component you could have serious and costly consequences. However if a Circlip should ping off simply apply another in their place. If extra force is required then we offer a DIN 1460 range being extra thick and thus being extra strong within the component.

At Caleb Components we offer from stock circlips that fit shafts and bores ranging from a tiny 3mm up to 300mm and also many Imperial sizes in carbon steel and also stock many sizes in stainless steel.

As we also stock many variations of the Circlip, such as E-Clips, Crescent Rings, Snap Rings, and Wire Rings.

So if you are looking for that Circlip or Disc Spring or Spring Tension Pin we are sure that we can find the part you are looking for.

How do I remove a cotter pin from a lawnmower?

We stared our business with the intent to supply our customers with high performance spring type fasteners. Stocking an array of these components, including the likes of cotter pins, we have managed to satisfy the requirements of countless individuals, who in turn have highly recommended our merchandise to others. Well priced and available in a plethora of sizes, our pins are the ones for you. Continue reading

Buy Spring Pins / Roll Pins Online

Slotted Spring Tension Pins are simply a single coil of steel with an open slot, this will enable the pin to reduce its diameter, so that it can be easily inserted into the appropriate size hole. The most common form of Spring Pin is the Heavy Duty type, and conform to ISO 8752 (DIN 1481) standards.

WHAT SIZE DO I ORDER?

Spring Tension Pins are listed by the hole size they are slotting into. For example, If you have a hole size of 6mm, you will need a 6mm Spring Tension Pin. Looking for technical assistance? Please contact us today and we would be happy to help!

To order online, please follow this link: https://springfasteners.co.uk/product-category/engineering-pins/spring-tension-pins-din1481/

Examining the ins and outs of heavy-duty disc springs

Established for the purpose of supplying high quality spring type fasteners for its customers, our company is the one to call if you ever require such products. In stock, we have such merchandise as disc springs, special fasteners that serve unique purposes. Available in numerous sizes and at excellent prices, they are components you can depend on. Continue reading

How many shim washer designs are there?

With our speciality being expertly crafted spring type fasteners, it should come as no surprise that customers have come to rely on us as a dependable source of such products. Supplying a range of merchandise that includes the likes of shim washers, we aim to provide you with a component that meets all of your specifications. Exceptionally priced and available in a multitude of sizes, our products are some of the best that the market has to offer. Continue reading